The lithium battery recycling machine integrates multiple operations such as charged crushing, low-temperature volatilization, comprehensive sorting, powder removal, and pyrolysis. This results in a highly efficient separation of separators, electrodes, copper and aluminum foils, and black powder. Notably, the separated cathode and anode powders can be subjected to hydrometallurgical extraction for further refinement.
Raw Materia
Common positive electrode materials include: lithium iron phosphate (LiFePO4), lithium manganese oxide (LiMn2O4), lithium cobalt oxide (LiCoO2) and ternary materials, such as nickel cobalt manganese oxide lithium NCM (LiNi ₓ CoMnO2) and nickel cobalt aluminum oxide lithium NCA (LiNi ₓ CoAlO2); Most of the ternary materials are NCM. The use of ternary materials for the positive electrode is called a ternary lithium battery.
Final Product
Copper Granules — get from the Battery Anode copper foil or Leftovers.
Aluminum Granules — get from the Battery Cathode aluminum foil, leftovers, and battery case.
Separator: — PP/PE Film, set between battery Anode and cathode.
Black mass: — get from the cathode and anode coating materials, include: Co, Ni, Li, Mn, Graphite, Carbon, PVDF, SBR etc.
Steel: — get from batteries case
Recovery Rate
（1）Copper, aluminum, metal ≥98%
（2）Black mass ≥98%
（3）Separator(PP/PE Film) ≥98%
（4）Copper aluminum contain in black mass ≤1％
Flow Chart
1. Battery Categorization: Batteries are categorized based on their distinct raw materials.
2. Discharging: Lithium-ion batteries are placed into discharging chambers to ensure complete discharge.
3. Pre-treatment: Post-discharge, the batteries undergo pre-treatment in a battery shredder.
4. Drying: Following pre-treatment, the raw materials are subjected to a drying oven to eliminate moisture and electrolytes, thereby enhancing the separation efficiency.
5. Battery Crushing and Sorting Process:
The battery crushing machine primarily employs a hammer mill, utilizing high-speed hammer blades to crush lithium-ion batteries. This process liberates metals and black mass, which are subsequently separated via a drum separator. The procedure is repeated until the final separation of black mass, copper, aluminum, and iron is achieved.
Technical Parameter
Lithium Battery Recycling Machine Technical Parameters
Working voltage can be customized, and if you have other requrement and want to know more details, please contact us.(The data in this table are for reference only)
| Model | Capacity kg/h | Power/kw | Size(Length*Width*Height) |
| BRP-500 | 500-800kg/h | 155KW | 20000*6500*6000mm |
| BRP-1000 | 800-1000kg/h | 245KW | 35000*12000*6000mm |
| BRP-2000 | 1000-2000kg/h | 395kw | 55000*15000*6500mm |
Profit Analysis Table
Technical Parameter
Contact Us
Please specify your requirement by referring to the following aspects:
1-What kind of raw material do you want to process?
2-How many tons raw material do you want to process per day?
3-When will you want to start this project?
4-How is your budget of machine?
5-Which point that you really focus on?(We have customized service for each client)
